Liquid Oral Suspension Plant, Ahmedabad, Gujarat, India

Liquid Oral Suspension Manufacturing Plant

Oral Liquid Syrup Plant Manufacturers & Exporters from India

Oral Liquid manufacturing plant for Syrup, Oral Suspension, Oral Solution, Oral Drop, Oral Emulsion, Mixture, Linctuse and Elixir Liquid

The Liquid Syrup Manufacturing Plants are ideal tools for the pharmaceutical industry for the production of Oral Liquids as well Oral Liquid Dosage manufacturer plant and equipment to manufacturing for Pharmaceuticals including Syrup, Oral Suspension, Oral Solution, Oral Drop, Oral Emulsion, Mixture, Linctuse and Elixir. Our plant Majority of Liquid Oral Syrup is sugar based & this sugar syrup is prepared using hot mix technology. Broadly end product is either a blend of various ingredients including drugs i.e. Cough Syrup, Health tonic etc. or dispersed phase of ingredients i.e. Antacids, Pediatric suspensions. Therefore designing of entire Liquid Syrup plant is done to take care of its versatility for both Blend & dispersed phase end product. Also, quality is governed by the level of automation & well GMP design of the plant. Liquid Oral manufacturing systems comprise of equipment for automated sugar transfer, double jacketed and non-jacketed vats for sugar syrup preparation, compounding/ingredient mixing and storage with product distribution piping. The range covers capacities from 500 to 35000 Liters with various options in a top and bottom entry agitators for mixing and homogenizing of clear syrups and suspensions. We offer a range of precision engineered inverter syrup sugar solution, which has been designed after extensive study to automate and prepare continuous sugar syrup.

Liquid Manufacturing Plant consists of the following equipment and accessories for Syrup, Oral Suspension, Oral Solution, Oral Drop, Oral Emulsion, Mixture, Linctuse and Elixir.

Sugar Syrup Vessel
Pre-filtration unit
Manufacturing Vessel
Filtration unit
Storage Vessel
Control Panel
Product Piping
Working Platform

Types of Our oral liquids Plant :

1. Syrup Manufacturing Plant
2. Oral Suspension Manufacturing Plant
3. Oral Solution Manufacturing Plant
4. Oral Drop Manufacturing Plant
5. Oral Emulsion Manufacturing Plant
6. Mixture Manufacturing Plant
7. Linctus Manufacturing Plant
8. Elixir Manufacturing Plant

BASIC DESIGN FEATURES & OPERATION of Liquid manufacturing plant for Syrup, Oral Suspension, Oral Solution, Oral Drop, Oral Emulsion, Mixture, Linctuse and Elixir Liquid.

The entire plant consists of a closed circuit manufacturing facility from the feeding of Sugar / Water Phase to loading the Volumetric Liquid Filling Machine.
The Sugar and Water, are load with vacuum system or by the mechanical system or manually.
The Sugar Syrup Vessel is supplied with high-speed stirrer & electrical heating ( In small model ) / steam heating facility (In bigger size model ). The sugar syrup is prepared at required temperature & are transferred to Manufacturing Vessel by vacuum or by a transfer pump.
The product during emulsion formation is re-circulated through In-Line Homogenizer or Liquid Transfer Pump. (Optional Facility)
The Pump also discharges the product in the Storage Vessel.
The Storage Vessel is then taken to the filling area ( if it is small capacity ) and is connected to again Liquid Transfer Pump. Or Storage Vessel remains fixed ( In bigger size) & pump transfer the Liquids in the float tank which is connected with filling machine.
The entire Plant can be operated by a centralized operating panel by one operator.

SALIENT FEATURES of Liquid manufacturing plant for Syrup, Oral Suspension, Oral Solution, Oral Drop, Oral Emulsion, Mixture, Linctuse and Elixir Liquid ...

The Plant is designed to be operated only by one operator and one helper to reduce cross contamination & higher automation
All material transfers are done by vacuum or by transfer pumps.
All the vessels are CGMP (paint free construction) with gaskets used are of silicon (food grade).
All contact parts are of S.S. 304 quality material (SS316 provided on demand) & finished to class 4B (Mirror) finish and are crevice free.
The entry of stirrer & high-speed emulsifier is from the top. In-line Emulsifier (as per customer choice) provided on demand. (Optional)
All vessels are suitable for an internal pressure of 1 Kg. / Sq. cm. and hence can be sterilized.
All pipes, pipe fittings, and valves are of SS304 / SS316 ( as per customer requirement ) seamless quality, internally electropolished, with tri-clover ended joints. Bottom valves are zero dead pocket type with pneumatic actuation also.
The entire plant is equipped with CIP & SIP connections, so that customer can use these facilities if have CIP & SIP equipment.
All values of temperature & time of the plant are indicated digitally on the control panel. Ampere indicates on Ampere meters.
A microprocessor-based automatic operating plant can be designed as per requirement. (Optional)
All the inlet & outlet connections are provided with tri-clover joints, which are very easy for cleaning & replacement.
Refractometer, Temp. Sensor, Level sensor, Conductivity sensor, PH sensor are provided for higher standardization of processing module.
Load cell duly calibrated with PLC interfacing is provided for accurate results & closed adherence to the batching system.

KEY BENEFITS of Liquid manufacturing plant for Syrup, Oral Suspension, Oral Solution, Oral Drop, Oral Emulsion, Mixture, Linctuse and Elixir Liquid...

Automatic and continuous process
Consistent product quality achieved
Energy efficient system
Manpower saving achieved and human errors eliminated
Clean and hygienic environment
High productivity achieved - due to saving in manpower
Cost saving achieved due to manpower savings and the elimination of handling losses

1. Syrup Liquid Manufacturing Plant : Demand for word wide

The Liquid syrup is a viscous oral liquid that contains one or more active Pharma ingredients in solution. The base contains large amounts of sucrose or other sugars to which they may add sorbitol to inhibit crystallization or to change solubilization, taste and other base properties. Sugarless syrups may contain other sweetening agents as saccharin and thickening agents. Syrups may contain ethanol (95%) as a preservative or as a solvent for flavors. I may also add antimicrobial agents to syrups to maintain the microbial quality of preparation.

2. Oral Suspension for Pharmaceutical Syrup and Suspension Manufacturing Plant - : Oral Dose making plant

Pharmaceutical Syrup and Suspension Oral Suspension is an oral liquid that contains one or more active ingredients suspended in a suitable base. Suspended solids may separate a time on keeping but are re-dispersed on shaking products. during In the manufacturing of oral suspensions containing suspended particles and Its must use for Harmonizer for reduased partials, it should be-ensured that particle size should be under controlled regarding the intended use of the preparation.

3. Oral Solution manufacturing plant : simple use for Pharma Oral Liquid Manufacturing

Oral Solution is an oral Syrup liquid that contains one or more active ingredients dissolved in a suitable base.

4. Oral Drop manufacturing plant : sensitive eye product making plant

Oral Drop is an oral liquid that red to take in small quantity with the help of a suitable measuring device such as a dropper.

5. Oral Emulsion manufacturing plant :

Oral Emulsion is an oral liquid that specially contains one or more added to active ingredients unstable in the water phase and is stabilized oil-in-water dispersion; either or both phases of the preparation may contain dissolved solids. Both phases of the preparation may separate but are mixed by shaking. The preparation is stable to give a homogeneous dose when taken after proper shaking.

6. Mixtures manufacturing plant and mixer :

The mixture is an oral liquid containing one or more high tech with sensitive active ingredients suspended or dispersed in a suitable base. specially make Suspended solids may separate on keeping for a time but are re-suspended on shaking.

7. Linctus making plant : Viscous Syrup plant

Linctus is a viscous oral liquid that specially contains one or more best active ingredients dissolved in a suitable base that generally company to company contains a higher concentration of sucrose or other sugars. Linctuses are generally prepared for treatment of a cough and these are taken without the addition of water.

8. Elixir manufacturing equipment: Flavored base Liquid making plant

This is a clear, flavored oral liquid specially containing one or more effective best active ingredients dissolved in a suitable base that contains a high proportion of sucrose and may also contain ethanol (95 percent) or a diluted ethanol etc many more added to Liquid.